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How you can easily make a t-shirt quilt with Project Repat

How It Works — Project Repat T-Shirt Quilts
How It Works

You Send Us Shirts.
We Send Back a Quilt.

Here's exactly what happens between your order and your front door — in 6 simple steps.

Start Your Quilt →

You've got the pile of shirts — the ones from college, the race you ran in 2009, your kid's first soccer season. They've been sitting in a drawer for years. Here's exactly how we turn them into something your family will keep for generations.

Step 1 — Place Your Order at projectrepat.com
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Step 1

Place Your Order

Head to projectrepat.com and build your quilt in about five minutes. Choose your size, your fleece border color, and your layout. No phone calls, no back-and-forth — just a clean, simple ordering process that puts you in control.


Step 2 — Get Your Shipping Label
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Step 2

Get Your Shipping Label

After ordering, you'll receive a link to buy our state-of-the-art tech shipping label and packing slip — complete with a QR code that's easy to print right at home. Box up your shirts, attach the label, and drop it off. That's the last thing you have to do.


Step 3 — Your Shirts Arrive in Morganton, NC
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Step 3

Your Shirts Arrive in NC

Your box lands at our production facility in Morganton, North Carolina. Our team opens every package and checks every shirt — making sure everything arrived safely before production begins. Every quilt is treated as the one-of-a-kind piece it is.


"Every panel is placed with care. Every seam is sewn with intention. This is handmade American manufacturing at its best."
Step 4 — Cut, Sewn and Assembled by Hand at Opportunity Threads
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Step 4

Cut, Sewn & Assembled by Hand

Expert cutters at Opportunity Threads — a worker-owned cooperative in North Carolina — cut each shirt to size and assemble your quilt entirely by hand. When you order a Project Repat quilt, you're supporting American manufacturing and a business model that puts workers first.


Steps 5 and 6 — Quality Checked and Shipped Back to You
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Steps 5 & 6

Quality Checked. Then Shipped Back to You.

Before your quilt leaves our facility, it goes through a thorough quality check — the layout, the stitching, the border. Then it's folded, wrapped, and shipped to your door. When it arrives, you'll unwrap something that isn't just a blanket. It's a timeline of your life.


Handmade in the USA Worker-Owned Morganton, NC Opportunity Threads Ships to Your Door

Ready to Start Yours?

The process takes about five minutes to kick off. We handle everything else — from your front door to ours and back again.

Start Your Quilt at projectrepat.com →

How long have you had "make a quilt out of my shirts" on your to-do list? 😄

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